Engineering

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Product Development

Product Development

The 3D data of the ordered works are obtained from the customer and the line model plate placement and how the cores will be produced are determined. Using 3D data, filling and solidification simulations of the part are made in the Magmasoft Solidification Simulation Program, and model placement and gating design are made. The data of the produced model is submitted for customer approval. After customer approval, casting sets are produced. The production of casting tools are made in MES Casting Model Atelier or model manufacturers depending on the workload and customer deadline. Model and core boxes used in molding lines, and fixture designs on CNC grinding machines are designed by our expert staff with the help of CAD / CAM programs.

Reverse engineering studies are carried out for parts that do not have 3D data in our structure. The data of the parts with samples are transferred to the computer environment as 3D data with the help of scanning devices.

  • SOLIDWORKS,
  • SOLIDCAM,
  • Inventor,
  • AutoCAD Mechanical,
  • MAGMASOFT,
  • Artec Eva 3D Scanner,
  • Artec SPACE SPIDER 3D Scanner
Modelhouse

Modelhouse

In our computer-controlled machines with high processing precision, model and core boxes are produced from araldite, wood, aluminum and gray materials.

  • 2100x2800x500 mm CNC Router
  • 2300x4000x500 mm Elfamak CNC Router
  • 4000x5000x500 mm dirinler CNC Router
  • 2000x1000x800 mm Finetech Processing Center
  • 1000x550x600 mm Starway Machining Center
  • 1500x850x800 mm KAO MING KMC-1500V Machining Center
Quality and Certificates

Quality and Certificates

MES Döküm has a competent quality organization due to the diversity in its customer portfolio and wide product range. It has received quality audit approvals from leading companies of the sectors it works. Continuous improvement is made in the quality system in line with quality standards and customer demands.

ISO 9001 : 2015
ISO 9001 : 2015
TS ISO 27001 : 2017
TS ISO 27001 : 2017
BS OHSAS 18001 : 2007
BS OHSAS 18001 : 2007
AD 2000 - W0
AD 2000 - W0
Laboratories

Laboratories

MES Döküm has a Spectrometer, Sand, Metallography and Metrology laboratory.

Spectrometer Laboratory

Chemical analysis of the samples taken at various stages in the process of liquid metal preparation and casting process in the melting furnaces are made in the spectrometer.

The spectrometer also analyzes peak, scrap steel and samples from customers for raw material intake inspection.

  • OXFORD Instruments Spectrometer Device
Metallography Laboratory

The samples taken during the casting process are checked according to ISO and customer specifications, micro and macro structure controls, tensile and hardness tests are carried out for the control of mechanical properties.

Parts that require internal cleaning control, such as hydraulic equipment, are controlled by endoscopy.

  • Metkon Sample Sanding and Polishing Device,
  • Micro System Light Microscope Device,
  • Cloud Machine Hardness Tester,
  • Alşa Universal Strength Tensile Device
  • Karl Storz Endoscopy Device,
  • Bulucut Sample Cutting Device
Sand Laboratory

Sand quality control is provided in parallel with Hartley Device and mixers in the sand system by performing daily sand tests in the sand laboratory.

Humidity, compressibility, gas permeability, wet compressive strength, wet shear strength, separation strength, wet deformation strength, compact humidity, total clay ratio, active clay ratio, fine grain ratio, fine grain ratio, system sand size ratio, volatile matter rate, active and dead coal dust rates are tested.

In addition, silica sand, bentonite and coal dust are also controlled for entrance inspection purposes.

  • Elektro.Mag Muffle Furnace,
  • Kern Moisture Analyzer,
  • Simpson Sand Analyzer,
  • Disa Sieve Analysis Device
Metrology Laboratory

By using the Coordinate Measuring Device (CMM) and other measuring equipment, casting parts are measured according to customer technical drawings and a measurement report is prepared.

For product development studies, measurements of sample casting parts, models and core boxes are carried out with 3D Optical Scanning Devices at MES Döküm.

  • HEXAGON GLOBAL CLASSIC 09.12.08 3D Dimension Measuring Device (CMM) Maximum weight of measuring piece 1300 kg 900x1200x800 mm,
  • Artec Eva 3D Scanner,
  • Artec SPACE SPIDER 3D Scanner
Quote Request

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